Post title: Crack Propagation in a Corner Bracket

Post subtitle: ANSYS APDL

Created on: 16 Sep 2019
Updated on: 26 Dec 2024

Code is available on: https://github.com/MikulaJakub/crack-growth-using-ANSYS-APDL.

This post provides another example on the modelling of crack growth in ANSYS APDL described in the previous post.

Demonstration

Geometry

The interest of this analysis is in the effect of the middle hole size on the crack path that is assumed to initiate from point A under \(\theta=45^{\circ}\) with respect to the global coordinate system.

The geometry of this sample and the initial mesh is shown in the following figures.

Geometry drawing.
Initial geometry.

The geometry can be generated using the following macro:

FINISH
/clear
/prep7

T1 = 10
T2 = 10
D1 = 5
D2 = 5
D3 = 5
L1 = 20
L2 = 5
R = 5

k
k,,L1
k,,L1,T1
k,,,T1

l,1,2
l,2,3
l,3,4
l,4,1


k,,L1
k,,L1+R
k,,L1+R,-R
k,,L1+R+T2,-R
k,,L1+R+T2
k,,L1+R+T2,T1 
k,,L1+R,T1
k,,L1,T1

l,2,6
l,6,11
l,11,12
l,12,2


l,6,7
l,7,8
l,8,9
l,9,6


l,6,9
l,9,10
l,10,11
l,11,6


k,,-R
k,,-R,T1

l,1,13
l,13,14
l,14,4

k,,L1+R,-R-L2 
k,,L1+R+T2,-R-L2

k,,L1+R,-R-L2-R
k,,L1+R+T2,-R-L2-R

l,7,15
l,15,16
l,16,8

l,15,17
l,17,18
l,18,16

LFILLT,5,9,R, , 
LFILLT,13,14,R, , 
LFILLT,17,16,R, , 
LFILLT,15,16,R, , 
LFILLT,21,22,R, , 
LFILLT,22,23,R, , 

k,,,T1/2
circle,18,D1/2
k,,L1+R+T2/2,-R-L2
circle,26,D2/2

ldele,6
ldele,12

k,,L1,T1/2
circle,31,D3/2

LPTN,ALL
al,32,17,9,36,22,23
al,1,33,30,12,35,3,36,21,25,32

LSEL,S, , ,24
LSEL,A, , ,10
LSEL,A, , ,11
LSEL,A, , ,13
LSEL,A, , ,5
LSEL,A, , ,14
LSEL,A, , ,34
LSEL,A, , ,35
LSEL,A, , ,6
LSEL,A, , ,31
LSEL,A, , ,33

al,all 

allsel,all
al,18,37,27,26,38,20,10
al,37,15,16,38,29,28

APTN,ALL

! finite element
ET,1,82
KEYOPT,1,3,2 !plane strain conditions

! isotropic elasticity
MP,EX,1,210000
MP,PRXY,1,0.3

LCCAT,17,9
LCCAT,22,23
LCCAT,15,16
LCCAT,28,29

LSEL,S,,,36
LSEL,A,,,21 
LSEL,A,,,25
LSEL,A,,,32
LCCAT,ALL
allsel,all 
 
LSEL,S,,,35
LSEL,A,,,12 
LSEL,A,,,30
LSEL,A,,,33
LCCAT,ALL
allsel, all

LSEL,S,,,37
LSEL,A,,,27 
LSEL,A,,,26
LSEL,A,,,38
LCCAT,ALL
allsel, all


ESIZE,0.8,0, 
MSHAPE,0,2D 
MSHKEY,1
AMESH,1
AMESH,5

MSHKEY,0
AMESH,2
AMESH,4

FK,23,FY,100 !100 N force
DK,28,,,,0,UY

DL,13, ,UX,
DL,11, ,UX,
DL,20, ,UX,

LDIV,      24,  0.5

ldele,39
ldele,40
ldele,41

LSEL,R,LCCA
LDELE,ALL
allsel,all 

kdele,14
kdele,18
kdele,31
kdele,5
kdele,6
kdele,17
kdele,26
kdele,10

LDIV,      44,  0.01
LDIV,      24,  0.99

Results

Interestingly, the crack propagates toward the hole, and for the case when \(d=7.4\)mm the crack gets arrested within the hole. Designing structural features such as holes may improve the lifetime of the system by arresting the existing crack.